How bamboo sheets are made is an interesting process to explore. How is it possible to change such a tough plant into sheets that are soft and luxurious? Believe it or not, the procedures for making bamboo viscose sheets are extremely simple!
The process of turning the bamboo plant into viscose sheets only takes four steps. These tasks include soaking the plant, pressing the pulp, spinning the fiber, and finally, weaving the thread into a piece of fabric. Learn more details about these four steps in the information below.
Harvesting the Bamboo Stalk is the First Step in How Bamboo Sheets are Made
As you were asking yourself how do they make bamboo sheets, you may have figured that the plant needs harvesting first. The bamboo stalks are cut just above the root during harvest, leaving the roots in the ground so that they can regenerate new stalks.
After the bamboo arrives at the manufacturing plant, manufacturers cut it into smaller pieces. The manufacturers then put these bamboo chunks into eco-friendly soaking solution to remove the cellulose. We recommend choosing brands that display the Oeko-Tex green certification. This eco-standards organization governs these manufacturing processes to ensure safety and sustainability.
Mashing Bamboo Chunks into Pulp to Form Parchment-Like Material
The bamboo chips are then mashed into bamboo pulp. After the manufacturers of bamboo viscose bed sheets remove the pulp from the chemicals, it will need to rest for a while. This resting period allows the pulp to break down into a usable product.
Eventually, the manufacturers remove the liquid from the pulp through a pressing process. Any solution that is still usable goes to the side for use on the next batch of bamboo. This is an important part in the process of how bamboo sheets are made.
The pulp will form a parchment-like material after pressing. Easy storage is a direct result of the pressing process, making the pulp sheets available whenever it is necessary for making more viscose sheets.
Spinning into Bamboo Rayon Yarn
While in storage, the pulp sheets will have time to dry out. Once dry, they are ground and put into the spinning wheels to spin them into threads. This creates a weaving yarn known as bamboo rayon or bamboo viscose, which is extremely soft and fluffy. Since bamboo rayon fiber is longer than typical cotton, its surface area comprises a larger quantity of smooth fiber sides than pointy fiber ends. This results in stronger and smoother threads for the bamboo sheets.
Weaving Bamboo Rayon into Bamboo Viscose Bed Sheets
The final part of how bamboo sheets are made is weaving bamboo rayon yarn into fabric. Weavers can turn this thread into bamboo bedding by applying one of a variety of weaving styles. The two most common types of weave for bamboo viscose bed sheets are twill and sateen.
- Sateen weave uses a three-over one-under pattern. It creates smooth fabric with a luxurious feel. However, bamboo viscose sheets made from sateen weave can encounter problems with snagging against hard objects, which results in threads breaking and pilling over time.
- Twill weave has diagonal, zig-zag patterns that lock in the bamboo rayon threads. It is tight and secures the yarn in the bamboo viscose bed sheets to protect against snagging and damage. Twill weave creates soft and smooth fabric that drapes well over your body.